NANOSTRUCTURED HYDROGENATION CATALYSTS IN FUEL MANUFACTURE AND HYDROGEN STORAGE


(Funding from DOE Grant # DE-EE0003129)

HYDROGENATION OF AROMATICS AND HETEROAROMATICS BY SUPPORTED METAL NANOPARTICLES

Fossil fuels—coal, oil and natural gas—currently provide over 80% of the energy consumed in the US and will continue to be the predominant energy source worldwide by 2035, in spite of the aggressive development of alternative renewable energy sources. (U.S. Energy Information Administration, Washington, DC, 2010, 2011. International Energy Agency, Paris, France, 2010).

Environmental regulations impose increasingly severe restrictions on the aromatics, sulfur, and nitrogen content allowed in fuels and the low levels required are difficult to achieve with current refining technologies. Catalytic hydrogenation plays a pivotal role in lowering the proportion of aromatic hydrocarbons (HYD), and in removal of nitrogen and sulfur through hydrodenitrogenation (HDN) and hydrodesulfurization (HDS). Conventional metal sulfide hydrotreating catalysts (Co-Mo, Ni-Mo and Ni-W) saturate only a moderate proportion of aromatics due to thermodynamic equilibrium limitations under operating conditions. Supported noble metal catalysts can function at lower temperatures far from equilibrium conditions, but they are easily poisoned by N- and S-containing compounds present in refinery feeds. Therefore, there is a continuing need for catalysts capable of promoting hydrogenation of aromatics, while being resistant to poisoning by N- and S-species.


Our working hypothesis is that a surface nanostructure composed of small metallic particles immobilized on a support that is rich on basic sites can promote rare heterolytic hydrogen splitting and ionic hydrogenation mechanisms through a metal-support bifunctional effect, thereby avoiding strong substrate adsorption to active sites that leads to catalyst poisoning:


The goals of the project

  • To develop novel nanostructured materials specifically designed to promote the heterolytic splitting of molecular hydrogen and ionic hydrogenation mechanisms, by use of metallic nanoparticles immobilized on solid supports containing strongly basic functionalities

  • To optimize their catalytic properties in the hydrogenation of aromatics and heteroaromatics representative of components of petroleum-derived fuels, and the dehydrogenation of N-heterocycles, of possible utility as liquid hydrogen storage materials, and to understand the principal reaction mechanisms


RECENT ACCOMPLISHMENTS
We have prepared a series of versatile hydrogenation catalysts composed of metallic nanoparticles (Ru, Rh, Pd) supported on poly(4-vinyl)pyridine or MgO, which are efficient in the hydrogenation of aromatic hydrocarbons, N-/S-heteroaromatics, alkenes, and biodiesel, under moderate reaction conditions.








The catalyst operates through a novel dual-site substrate-dependent mechanism.


Hydrogen storage in organic liquids: Hydrogenation-dehydrogenation of N-heterocycles by Ru nanoparticles supported on functionalized carbon nanomaterials.

Functionalized multiwalled carbon nanotubes, and graphene oxide are being employed as catalyst supports for Ru nanoparticles.

The new materials hydrogenate a variety of arenes and N-heterocycles under moderate reaction conditions and also promote the mild dehydrogenation of saturated N-heterocycles. The hydrogenation-dehydrogenation couple represents an interesting alternative for hydrogen storage in organic liquids.



C-O bond activation of model bio-oil components by metal complexes of tripodal P-donor ligands
Pyrolysis of lignocellulosic biomass (wood, agricultural waste, grass) produces bio-oil, which displays poor combustion properties mainly due to its high oxygen content. Catalytic hydrotreating is needed to remove oxygen and produce liquid hydrocarbons. Supported metal sulfide catalysts used in petroleum hydrotreating or supported noble metals can be applied to bio-oil but they are not efficient enough for industrial applications. Therefore, new effective HDO catalysts are needed.

A key step in HDO is the cleavage of C-O bonds but due to the intrinsic complexity of the solid catalysts and surface reaction networks involved, crucial mechanistic issues remain unsolved. Our aim is to understand the factors that influence organometallic reactions leading to selective C-O bond scission of bio-fuel components, and the mechanistic pathways by which such processes take place. We study the interactions of transition-metal complexes of tripodal P- and mixed P,N-donor ligands with model substrates by experimental and theoretical methods.
Selected Publications
  • M. Fang and R. A. Sánchez-Delgado, “Ruthenium nanoparticles supported on magnesium oxide: a versatile and recyclable dual-site catalyst for hydrogenation of mono- and poly-cyclic arenes, N-heteroaromatics, and S-heteroaromatics” 2013 (submitted)

  • A. Sánchez, M. Fang, A. Ahmed, and R. A. Sánchez-Delgado, “Hydrogenation of arenes, N-heteroaromatic compounds, and alkenes catalyzed by rhodium nanoparticles supported on magnesium oxide” 2013 (submitted)

  • R. Rahi, M. Fang, A. Ahmed and R. A. Sánchez-Delgado, “Hydrogenation of quinolines, alkenes, and biodiesel by palladium nanoparticle supported on magnesium oxide.” Dalton Trans. 2012, 41, 14490-14497.

  • M. Fang, N. Machalaba and R A. Sánchez-Delgado, “Hydrogenation of arenes and N-heteroaromatic compounds over ruthenium nanoparticles on poly(4-vinylpyridine): a versatile catalyst operating by a substrate-dependent dual site mechanism” Dalton Trans. 2011, 40, 10621–10632.

  • S. Jiménez, J. A. López, M. A. Ciriano, C. Tejel, A. Martínez, and R. A. Sánchez-Delgado, “Selective Hydrogenation of Cinnamaldehyde and Other α,β-Unsaturated Substrates Catalyzed by Rhodium and Ruthenium Complexes” Organometallics, 2009, 28, 3193-3202.

  • R. A. Sánchez-Delgado, “Organometallic Models of the Hydrodesulfurization and Hydrodenitrogenation Reactions”, Catalysis by Metal complexes Series, Nº 24, Kluwer Academic Publishers, Dordrecht, The Netherlands (2002)